Brazil commercial farm complete grain system installation
● SOUTH AMERICA · COMPLETE SYSTEM · SOYBEAN & MAIZE

Complete Post-Harvest
System at Farm Scale

A commercial farm in Brazil deployed a GXON complete grain system integrating cleaning, drying, handling, and storage. Engineered to match combine harvester throughput, the system ensures no grain waits — during short soybean and maize harvest windows, every ton is cleaned, dried, and stored within hours of cutting.

TPD Throughput
System Stages
Tons Storage
CUSTOMER BACKGROUND & CHALLENGE

Matching the Combine's Pace

Modern combine harvesters cut hundreds of tons per day. Without an integrated post-harvest system, grain piles up — waiting for drying, waiting for storage, losing quality by the hour.

A Farm Scaling Beyond Batch Operations

A commercial farm in Brazil runs combine harvesters across large soybean and maize acreage. During the short harvest window, daily cut volume far exceeds what standalone batch drying can handle without creating bottlenecks.

Grain waiting in temporary field piles loses moisture uniformity, develops hot spots, and risks weather exposure. The farm needs a fully integrated system — cleaning, drying, handling, and storage — sized to the combine's daily throughput.

No Bottlenecks Allowed

Any single stage that underperforms creates a bottleneck that stalls the entire harvest. The system must move grain continuously from intake to sealed storage — with drying capacity matched to cleaning and handling rates, and storage volume sized for the full harvest.

T Cut / Day
Combine harvester output
Field Moisture
Above safe storage
Hrs Window / Day
Short harvest season
Tons to Store
Full harvest volume
SOLUTION CONFIGURATION

Engineered as One Integrated Flow

Three core subsystems configured as a continuous flow: high-capacity dryer module, multi-fuel heating, and integrated PLC with sealed storage.

Continuous dryer module for complete grain system
Dryer
Continuous Dryer Module
High-capacity drying stage matched to combine throughput. Integrated upstream with cleaning and downstream with handling — no batch loading delays during harvest.
ModeContinuous
Capacity— TPD
CropsSoybean & Maize
Multi-fuel burner system for grain drying
Heating
Multi-Fuel Burner System
Multi-fuel capability lets the farm switch between diesel, biomass, and wood based on cost and availability — optimizing operating expense across the harvest season.
FuelsDiesel / Biomass / Wood
SwitchingAuto
EfficiencyHigh
Integrated PLC control and storage management
Automation
Integrated PLC + Storage
Centralized PLC coordinates cleaning, drying, handling, and storage as one flow. Sealed silos hold the full harvest — no grain left exposed in field piles.
ControlCentral PLC
Silos— tons
IntegrationFull
IMPLEMENTATION PROCESS

From Survey to Integrated Flow

Four engineering stages to deploy a complete post-harvest system with no single-stage bottleneck.

1
Site Survey
Engineers mapped farm layout, combine capacity, and harvest window timing to size each system stage precisely.
2
Engineering
Integrated system designed: cleaning → drying → handling → storage, with no single-stage bottleneck.
3
Installation
Stages installed and connected as a continuous flow line, commissioned end-to-end before harvest.
4
Training
Farm operators trained on integrated PLC control, stage monitoring, and harvest-season workflow.
OUTCOMES & BENEFITS

What This Deployment Delivered

Quantified impact for the commercial farm during short soybean and maize harvest windows.

TPD Throughput
Matched to Combines
Drying capacity matched to combine output — no grain waits in the field during the short harvest window.
% Recovery
Quality Preserved
Integrated cleaning and drying prevent hot spots and moisture deviation — preserving grade and market value.
Tons Storage
Sealed Storage for Full Harvest
Storage sized for the full harvest lets the farm hold grain and sell on schedule — not under harvest pressure.
The system matches our combines ton for ton. We cut, we clean, we dry, we store — no piles, no waiting, no losses.
Farm Operations Director
Commercial Farm, Brazil

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